260 Spagnoli Road Melville NY 11747 USA

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Duct Doors

KCD Removable Duct Access Door

KCD

KCD Removable Duct Access Door

Duct doors (KCD) are removable and furnished with double cam latches. Frames are easily attached to duct with notched knockover tabs.

KCD Removable Duct Access Door

Size:

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Door Size
H × W (in.)
Door Size
H × W (mm)
Wall/Ceiling Opening
H × W (in.)
No. of Stud
Catches/Latches
Shipping Wt.
(lbs.)
Shipping Wt.
(kg.)
6 × 6 152 × 152 4 3/4 × 4 3/4 2 1.1 0.5
8 × 8 203 × 203 6 3/4 × 6 3/4 2 1.8 0.8
10 × 10 254 × 254 8 3/4 × 8 3/4 2 2.4 1.1
12 × 12 305 × 305 12 3/4 × 12 3/4 4 3.2 1.5
14 × 14 356 × 356 12 3/4 × 12 3/4 4 4.9 2.2
16 × 16 406 × 406 14 3/4 × 14 3/4 4 5.5 2.5
18 × 18 457 × 457 16 3/4 × 16 3/4 4 6.6 3
24 × 24 610 × 610 22 3/4 × 22 3/4 4 11 5

Spec Sheet / CAD Files

Download the architectural specification sheet and CAD drawings for this product.

The KCD is a removable duct access door with double cam latches, fitted into HVAC ductwork where the panel has to come away completely. There is no hinge: release the latches and the whole panel lifts off, leaving the full opening clear. That makes it the duct access panel for pulling or cleaning a coil, reaching across the inside of the duct, and working in a ceiling void where there is no room alongside the duct for a hinged panel to swing.

Why double cam latches

With no hinge holding one edge, the latches carry the whole job of keeping the panel tight to the frame. That is why the KCD carries more latches than the hinged KHD at every size: two cam latches on sizes up to 10 x 10, and four from 12 x 12 up. The latches are turned by hand, so the panel comes off and goes back without tools. Frames attach to the duct with notched knockover tabs, which fold over behind the duct wall and hold the frame without a separate fixing system, so the door fits quickly into an existing run.

Choosing removable or hinged

Karp builds two duct doors. Choose the removable KCD where there is no clearance for a panel to swing, or where the job needs the whole opening clear. Choose the hinged KHD where there is room for the swing and the technician would rather the panel stayed attached to the duct.

Sizes and duct openings

Eight standard sizes: 6 x 6, 8 x 8, 10 x 10, 12 x 12, 14 x 14, 16 x 16, 18 x 18 and 24 x 24 inches. The opening cut in the duct is 1 1/4 inches smaller than the door in each direction, so a 6 x 6 door needs a 4 3/4 x 4 3/4 opening and a 24 x 24 door needs 22 3/4 x 22 3/4. Shipping weights run from 1.1 to 11 pounds.

Plan for the panel once it is off

A removable panel has to go somewhere while the work is done, and above a ceiling that is usually a grid tile or the insulation. Position the door where there is somewhere to set the panel down, and where a fire or smoke damper is being served, plan the opening against the damper schedule so the damper is reachable and visible. On insulated ductwork, make the insulation and vapour barrier good around the frame. After servicing, refit the panel and close every latch: a panel left on two of four latches leaks air at the loose edge.

Construction

The frame is 22 gauge galvanized steel. Doors up to 12 x 12 are 24 gauge steel and larger sizes 22 gauge. The door carries 2 inch fiberglass insulation compressed into 1 inch, giving an R factor of 7.7, and a 1/2 inch by 1/8 inch closed cell neoprene gasket between door and frame. Cam latches are zinc plated steel.

 

Frequently Asked Questions

What is a removable duct access door?
A removable duct access door is a framed, latched panel fitted into HVAC ductwork that comes away completely when the latches are released, leaving the full opening clear. It is used where a hinged panel has no room to swing, or where the job needs the whole opening, such as coil cleaning or reaching across the inside of the duct.
What is the difference between the KCD and the KHD?
The KCD is fully removable with double cam latches, so the whole panel lifts off. The KHD is hinged with a cam latch, so the panel stays attached and swings open. Choose the KCD where there is no swing clearance or the full opening is needed, and the KHD where there is room for the swing and a captive panel is preferred.
When should I specify a removable duct door instead of a hinged one?
When the duct runs close to a joist, a hanger, a wall or another duct, so a hinged panel could not swing open fully. Also when the work needs the entire opening clear, for example pulling or cleaning a coil. In tight ceiling voids a removable door is often the only one that opens properly.
What size opening do I cut in the duct for a KCD?
The opening is 1 1/4 inches smaller than the door in each direction. A 6 x 6 door needs a 4 3/4 x 4 3/4 opening, a 12 x 12 door needs 10 3/4 x 10 3/4, and a 24 x 24 door needs 22 3/4 x 22 3/4. The knockover tabs on the frame then fold behind the duct wall to hold it.
How many cam latches does a removable duct door have?
On the KCD, sizes 6 x 6 through 10 x 10 carry two cam latches and sizes 12 x 12 through 24 x 24 carry four. That is more than the hinged KHD at every size, because with no hinge the latches hold the panel on every edge. The latches are turned by hand without tools.
Can a removable duct door be used for fire damper inspection access?
Yes, as the access point. Fire and smoke dampers have to be inspected and tested periodically, so position the door so the damper is reachable and visible once the panel is off, and plan these openings against the damper schedule. Karp does not publish a fire rating for the KCD itself, so it provides access to the damper rather than forming part of a rated assembly.
KCD Removable Duct Access Door

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