260 Spagnoli Road, Melville, NY 11747, USA

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Duct Doors

World-class Duct Doors — engineered for every application, manufactured 100% in the USA.

Duct Doors

Why ductwork needs a permanent service opening

Ductwork needs to be opened. Coils get cleaned, dampers get reset, fire dampers get inspected and tested on a cycle, and sensors get replaced. A duct access door makes each of those a routine job instead of a sheet metal job.

Hinged KHD and removable KCD compared

The KHD is the hinged door, furnished with hinges and a cam latch. Frames attach to the duct with notched knockover tabs, which is what makes installation quick on an existing run. It comes in eight standard sizes from 6 x 6 through 24 x 24 inches: the 6 x 6 through 12 x 12 sizes carry one stud catch and the 14 x 14 through 24 x 24 carry two.

The KCD is the fully removable door with a double cam latch. Removable is the better choice where the technician needs the whole opening clear, for instance pulling a coil or reaching across the duct, and where there is no room alongside the duct for a hinged panel to swing.

Positioning, damper inspection and insulated ductwork

Three points that decide whether the door gets used properly.

  1. Position, because a door that opens into a joist, a hanger or a wall is a door nobody opens. Coordinate the location with the duct route and the surrounding structure, and allow clearance for the hinged panel to swing where the KHD is specified.
  2. Access for damper inspection, because fire and smoke dampers have to be inspected and tested periodically and the access door has to be positioned so the damper is actually reachable and visible. Plan these openings with the damper schedule, not after it.
  3. Insulated ductwork, because the insulation and vapour barrier have to be made good around the frame or the door becomes a condensation point.

Both models are made in the USA.

Frequently Asked Questions

What is a duct access door?
A duct access door is a framed, latched opening fitted into HVAC ductwork so the inside of the duct can be reached for inspection, cleaning and service. It is used for coil cleaning, damper inspection and testing, sensor replacement and general duct maintenance without cutting into the duct each time.
What is the difference between the KHD and the KCD?
The KHD is hinged with a cam latch, so the panel stays attached to the duct and swings open. The KCD is fully removable with a double cam latch, so the whole panel comes off and the opening is left completely clear. Choose hinged where there is clearance for it to swing, and removable where there is not, or where the full opening is needed.
How do Karp duct doors attach to the duct?
Frames attach with notched knockover tabs, which is what allows them to be fitted quickly into an existing duct run without a separate fixing system.
What sizes do duct access doors come in?
The KHD is available in eight standard sizes from 6 x 6 through 24 x 24 inches. Sizes 6 x 6 through 12 x 12 carry one stud catch and 14 x 14 through 24 x 24 carry two. The product page lists the full table including opening dimensions and shipping weights. Custom sizes are made to order.
Where should a duct access door be positioned?
Where the thing being serviced can actually be reached and seen: at coils, at dampers, at sensors and at cleaning access points. Coordinate the position with joists, hangers and walls so the panel can be opened, and where a hinged KHD is specified, confirm there is clearance for the swing. For fire and smoke dampers, plan openings against the damper schedule so periodic inspection and testing is possible.
Can duct access doors be used on insulated ductwork?
Yes, but the insulation and vapour barrier have to be made good around the frame during installation. An unsealed frame in an insulated duct becomes a cold spot and a condensation point, which shows up as staining or dripping at the panel rather than as a duct problem.

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