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Floor Doors

KFD-HD Heavy Duty Floor Door

KFD-HD

KFD-HD Heavy Duty Floor Door

The KFD provides sturdy access in any concrete application. The KFD-HD is heavy duty (H20 loading). When required, door can be made watertight, spring assisted and equipped with a stainless steel snap lock.

KFD-HD Heavy Duty Floor Door

Size:

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Door Size
H × W (in.)
Door Size
H × W (mm)
Shipping Wt.
(lbs.)
Shipping Wt.
(kg.)
24 × 24 610 × 610 71 32
30 × 24 762 × 610 81 36.8
30 × 30 762 × 762 93 42.3
36 × 24 914 × 610 91 41.4
36 × 30 914 × 762 105 47.7
36 × 36 914 × 914 118 53.6
48 × 36 1219 × 914 147 66.8
48 × 48 1219 × 1219 181 82.3
72 × 48 1828 × 1219 248 112.7

Spec Sheet / CAD Files

Download the architectural specification sheet and CAD drawings for this product.

The KFD-HD is a hinged heavy duty floor door for concrete, rated for H20 loading. It is the door to specify where a vehicle crosses the opening: loading docks, service drives, plant yards, warehouse aisles, utility vaults and any floor a forklift, van or truck runs over. Where the opening only sees foot traffic and hand carts, the KFD-SD at 300 pounds per square foot is the right door and the lighter one to handle.

What H20 loading means

H20 is an AASHTO highway loading case: a two-axle truck with a 32,000 pound axle load, which works out at 16,000 pounds per wheel. Karp rates the KFD-HD for H20 loading without impact, meaning the rating covers the static wheel load rather than an added impact factor for vehicles crossing at speed.

Rate the door for the heaviest thing that will ever cross it, including during construction and during plant changeovers, not for what crosses it on a normal day. A door specified below the traffic it sees deflects first, then rattles, then becomes a trip hazard in a floor people walk across.

How it is built

Diamond tread plate door in an aluminum extruded frame with integral anchor flanges, so the frame keys into the pour rather than sitting on it. Hinges are stainless steel. The frame is mill finish with a bituminous coating applied to the exterior, which is the face in contact with the concrete and the first surface that would otherwise corrode.

Options worth settling before the order

  • Watertight construction adds a drain channel and a neoprene gasket. Specify it for wash-down floors, external and semi-external slabs, and anywhere the space below has to stay dry. Non-watertight construction is also available.
  • Spring assistance uses stainless steel compression springs. This is not optional in practice at the larger sizes: a 48 x 48 door has a shipping weight of 181 pounds and a 72 x 48 is 248 pounds. Springs are what make a door that heavy openable by one person and controlled on the way back down.
  • Locking and latching is available as a staple, staple and hasp, stainless steel snap lock, brass pentahead or keyed cylinder lock. Pentahead is the usual choice on utility and municipal work where a standard key should not open the door.

Sizes and ordering

Nine standard sizes, 24 x 24 through 72 x 48 inches, with shipping weights from 71 to 248 pounds. Those weights decide two things: how the structural opening is framed, and how the door gets handled on site. The full table with metric equivalents is below. Karp builds floor doors to order, so send the clear opening, the load case and whether the opening needs drainage, and the sales team will confirm the configuration.

Frequently Asked Questions

What is a heavy duty floor door used for?
A heavy duty floor door gives access through a concrete floor in locations where vehicles cross the opening: loading docks, service drives, plant yards, warehouse aisles and utility vaults. It is specified by load rating rather than by size, because the traffic crossing it is what the door has to survive. The Karp KFD-HD is rated for H20 loading.
What does H20 loading mean on a floor door?
H20 is an AASHTO highway loading case: a two-axle truck with a 32,000 pound axle load, which is 16,000 pounds per wheel. A floor door rated for H20 is built to carry that wheel load. Karp rates the KFD-HD for H20 loading without impact, so the rating covers the static wheel load rather than adding an impact factor for vehicles crossing at speed. If a forklift, van or truck will cross the opening, H20 is the rating to specify.
What is the difference between the KFD-SD and the KFD-HD?
Load rating. The KFD-SD is standard duty at 300 pounds per square foot, which covers foot traffic, hand carts and stored load. The KFD-HD is heavy duty at H20 loading, for vehicle traffic. Both cover the same nine sizes and the same options. Choose by the heaviest thing that will ever cross the opening, not by what crosses it daily, and note the heavy duty door is around 40 percent heavier at every size.
Can a heavy duty floor door be made watertight?
Yes. Watertight construction on the KFD-HD adds a drain channel and a neoprene gasket, and non-watertight construction is also available. Specify watertight for wash-down floors, external or semi-external slabs, and anywhere the space below the opening has to stay dry. It has to be ordered that way, so settle it before the frame is cast in.
How heavy is a KFD-HD floor door and do I need spring assistance?
Shipping weights run from 71 pounds at 24 x 24 up to 248 pounds at 72 x 48. Stainless steel compression springs are available and are worth specifying on anything above 36 x 36. A 181 pound or 248 pound door without spring assistance is a two-person lift and a controlled-descent problem every time it is opened.
What sizes does the KFD-HD come in?
Nine standard sizes: 24 x 24, 30 x 24, 30 x 30, 36 x 24, 36 x 30, 36 x 36, 48 x 36, 48 x 48 and 72 x 48 inches. Shipping weights run from 71 pounds to 248 pounds. Floor doors are built to order, so special sizes and modifications are available on request.
KFD-HD Heavy Duty Floor Door

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